FAQs

Technical Specifications & Compliance

Does Con-form Group design and make its products here in Australia?

Yes. Every Con-form Group solution is developed in ourManufacturing Centre of Excellence at Bathurst, NSW. This is because Con-formGroup is a unique solution-provider to the Australian construction industry.Our clients (construction companies, data centre developers, HVAC companies, etc.)come to us with a variety of challenges and we develop successful solutions. Ourfacility includes a complete complement of teams (Research and Development,Product Development, Product Testing, Industrial Design, Structural &Mechanical Engineering, Engineering Certification, Acoustic Engineering,Acoustic Test Lab, Product Prototyping and Manufacturing) capable of taking araw idea through to engineering, prototyping, testing, certification andmanufacture. Then, on site, our highly trained Installation teams work quicklyto complete the project. We deliver a complete turn-key service. We call itD2i©. Design to Installation. Con-form Group has been designing, testing andmanufacturing for over 20 years and completed more than 20,000 projects acrossthe nation in a wide variety of construction sectors from data centres toshopping centres, aged care facilities to logistics-distribution facilities,airport terminals to freight terminals, universities and schools to librariesand theatres. Our solution suite includes: HVAC mounting platforms, acousticwall panels, louvre screens, steel mezzanine floors, modular buildings, steelfloor framing, roof access systems, anti vibration pads, screen enclosures andmodular construction.

Is Con-form Group an engineering company?

Con-form Group was the first engineering company inAustralia to specialise in developing solutions for rooftop HVACR environments.We identified challenges in the construction industry, such as having toutilise structural steel for mounting plant equipment, and producedindustry-first solutions which are now the accepted go-to across the nation onall types of buildings. We have qualified structural and mechanical engineers whowork alongside our industrial design and product development teams. Due to thenature of our work, which is usually bespoke, our engineers are involved inevery project – whether it involves load bearing, acoustic noise mitigation, screenenclosures or frames for the modular marketplace. Our engineers design, testand certify each solution. They are part of our turn-key D2i© (Design toInstallation) service. Over the past 20+ years (and more than 20,000 projects)we have established a reputation for providing rapid industry-first solutionsto industry challenges. For example, our ultra-light surface-mount platformsmade structural steel obsolete…our tunable modular acoustic enclosuresoutperformed sound blankets and other outdated methods…our anti vibration padsenabled HVAC mounting platforms to be located on concrete roofs…our acousticlouvres provided an unusual combination of noise cancelling with ventilation…rafter-mountHVAC platforms allowed for heavy HVAC units to be placed on rooftops where thepurlins couldn’t support the loads - especially on older buildings…raisedwalkways gave quick and easy access to service crews carrying out maintenanceon chiller units…and light gauge steel rooftop platforms could be placed wheremuch heavier structural steel couldn’t.

Which companies use Con-form Group products?

Con-form Group’s client list includes the A-list ofdevelopers and construction companies. We have earned their trust by deliveringrobust and reliable solutions to a variety of industry challenges over the past20+ years. To name a few…construction companies include AW Edwards, Adco, CPB,FDC, Hutchinson, Hindmarsh, Hansen Yuncken, Icon, Kapitol, Mainbrace,Multiplex, Paynter Dixon and Richard Crookes. Developers include the likes ofAmazon (AWS), AirTrunk, Alphabet (Google), CDC, Lend Lease and Microsoft.National retail customers include Aldi, Coles and Woolies. Together with these and other customers we have completedover 20,000 projects across the nation in a wide variety of constructionsectors from data centres to shopping centres, aged care facilities tologistics-distribution facilities, airport terminals to freight terminals,universities and schools to libraries and theatres.

Which types of buildings include products made by Con-form Group?

Over the past two decades our projects have included datacentres, shopping centres, hospitals, medical clinics, universities, schools,colleges, government offices, childcare centres, libraries, airport terminals,drone landing pads, factories, manufacturing facilities, bulky goods andlogistics facilities, hotels, service stations, fast food outlets, sportsstadiums and automotive dealerships, modular homes and transportable buildings…tomention a few of the 20,000+ projects we have successfully completed. Along theway we have been asked to solve numerous industry challenges. Our clients knowthat we are the go-to for removing costly and time-consuming obstacles. And,that is why they keep giving us more work! From Perth to Far North Queensland to Sydney to Hobart and across toAdelaide, you will find Con-form Group mechanical equipment plant platforms,screen enclosures, noise reduction panels, louvre screens, data centrewalkways, roof access systems and modular structures.

Where is Con-form Group based?

Con-form Group’s Manufacturing Centre of Excellence is locatedin Bathurst NSW. From here we have been distributing critical-path constructionindustry solutions to all corners of the nation. Our Innovation Hub includes afull complement of Research-Design-Engineering-ProductDevelopment-Testing-Production personnel. We can take an idea from scratch anddevelop it all the way to becoming an accepted industry solution under the oneroof. Our state-of-the-art Manufacturing Centre has the technology andexpertise to accommodate large production capacities with rapid turnaround.

Why do data centres require specific rooftop systems?

Data centres require a lot of HVAC condensers-chillers-fansbecause the computer banks, which operate 24/7, are temperature-sensitive andproduce operational heat. If the interior temperature rises above an acceptablelevel it could damage hardware and destroy data files. Cooling is evolving fromair to more effective liquid cooling and this has introduced a new generationof HVAC machinery. Depending on the number of rows, a typical data centre mightneed up to 100 chillers. We know of a data centre project in Sydney which willhave just under 1,000 chillers. One challenge this presents is industrialnoise. The mechanical equipment is loud (approx. 100 decibels) and it runsnon-stop. In order to capture errant mechanical and air movement noises thedata centres need purpose-built perimeter noise cancelling wall panels. Con-formGroup, in collaboration with acoustic engineers, developed external acousticpanels specifically for dealing with this level of volume. Fully tunable Acoustic+UltraWall has a best-in-class Noise Reduction Coefficient of 1.05. Anadaptation of that product, acoustic louvres, solved the issue of capturingnoise whilst ventilating machinery. Another challenge we answered was providingeasy access to chiller systems for maintenance crews. They needed a lightweightraised platform in order to reach the top-mounted fans. We designed and built theprefabricated Data Centre Raised Walkway. Often equipment has to be placed on asteel base or housed in an enclosure – we met that challenge with the lightgauge steel EasyFloor chassis. Other Con-form Group solutions includeultra-light HVAC platforms for metal and concrete roofs and a raised roofwalkway system.

Why do data centres need specific noise management?

The rows of chillers on the roofs of data centres produce alot of mechanical and aerodynamic noises. Some data centres have hundreds ofthem. These are typically much louder than HVAC&R systems on the othertypes of buildings that Con-form Group is familiar with (such as hospitals,commercial offices, industrial factories, universities and shopping centres). Datacentres are the noisiest of all of these sites. They require more powerfulsound absorbing panels. This factor led to us working with Acoustic Engineersto develop Australia’s first tunable acoustic sound products for data centres.With class-leading NRC of 1.05. Acoustic+ UltraWall© is an outdoor acoustic wallmade of interlocking panels…meanwhile Acoustic+ LouvreWall© providesventilation to mechanical equipment whilst also capturing unwanted noise. Ableto be tuned to match incoming frequencies and volumes, Acoustic+ can reducenoise by as much as 40 decibels.

What is a HVAC&R Plant Platform?

A HVAC&R (Heating, Ventilation, Air Conditioning &Refrigeration) plant platform is a structural system designed to supportmechanical plant equipment. These HVAC mounting platforms are crucial for thesafe and efficient installation, operation and maintenance of HVAC&Rsystems. They are typically engineered to handle specific load requirements andto evenly distribute the weight of the HVAC&R system. This reduces thestructural stress on the building. Con-form Group plant decks feature lightgauge steel which significantly reduces the platform weight compared totraditional structural steel. Despite its lightness (as much as 83% less) aCon-form Group plant platform is capable of supporting the same weight asstructural steel. When the industry needed an alternative to structural steelwe responded with 3 first-of-their-kind options: EasyMech MR, apenetration-free HVAC platform for metal roofs…EasyMech CR for concrete roofs…

What does purlin-mounted mean?

This is what we at Con-form Group call “surface mounting” or“penetration free”.  The roof is not penetrated at all. The bearers andtrusses of our HVAC mounting platform sit directly on the roof sheet above thepurlins - which are underneath the roof.

How do you secure a surface-mount HVACR plant platform to a roof?

We take safety and compliance very seriously. In accordancewith AS1170.4 we secure our EasyMech MR© mechanical plant platforms to roofprofiles using engineer-certified seismic fixings. These fixing arecustom-designed to suit commonly used profiles such as Spandeck and Kliplok. Thisis how we are able to place these HVAC mounting platforms on top of the roofmaterial without any penetrations.

What does concrete mounted mean?

A Con-form Group concrete mounted HVAC plant platform is atype of rooftop platform placed on top of a concrete surface, such as aconcrete roof or ground slab. Our proprietary EasyMech CR© - designed in answerto the industry’s request for a lightweight HVAC platform for these hardsurfaces – features our proprietary seismic “feet”. They have Anti-Vibration,Anti-Noise Technology (AVANT) pads built into them. This prevents vibrationsfrom travelling down into the building structure. They are adjustable to allowfor the fall on the roof space. Each foot is rated to 1000kg load and the wholeplatform has a live load rating of 2.5kPa, 5.0kPa and greater. EasyMech CR hasa 25 year Warranty.

How do you secure HVAC plant platforms to a concrete roof?

We have a number of solutions for fixing our EasyMech CR©(concrete HVAC mounting plant platform) to a concrete roof. Fixing solutionsdepend on the condition of the concrete membrane. Contact our team to find outhow we can help you with your requirements – 1300 882 490.

What is the standard lead time for a EasyMech MR or CR plant platform?

A Con-form Group HVAC mounting platform is available in two versions.A custom purlin/concrete mounted MR or CR plant platform is designed,engineer-certified and manufactured in just 4-6 weeks. (compared to months fora traditional structural steel alternative) Even though each rooftop platformis purpose-built to the specifications of each individual site, we have all ofthe necessary teams together in our Manufacturing Centre of Excellence (Design,Engineering, Certification, Production) to ensure a rapid turnaround. For thosesites where speed is essential and a common-spec’ surface-mount kit platform issuitable, the manufacturing turnaround time is only 3-5 days. Kits areavailable in a variety of sizes: eg. 1200x1200mm, 1600x1600mm, 2000x2000mm,2400x2400mm, 3000x3000mm.
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Does Con-form Group make acoustic products?

Yes, Con-form Group developed Australia’s first and only tunable acoustic wall panels. The solution set is called Acoustic+. It includes noise cancelling wall panels and acoustic louvres. These ultra-light, modular, interlocking noise absorbing panels have a maximum Noise Reduction Co-efficient of best-in-class 1.05. They are available in 5 density options for noise reduction of up to 40dB. They are used on rooftops around noisy HVAC systems and at ground level. These acoustic solutions were developed in collaboration with professional Acoustic Engineers. Con-form Group has our own onsite acoustic test lab, Sound-X, where we conduct product testing. Con-form Group is a partner of the Australian Acoustical Society.

What modular structures does Con-form Group make?

The Modular Division of Con-form Group is responsible for developing and manufacturing purpose-built solutions for the rapidly expanding modular industry. Our proprietary light gauge steel EasyFloor chassis was engineered for both transportable buildings and fixed multi-storey buildings. Extremely versatile, it is used in residential, commercial and industry applications. Easily moved by truck, thanks to our EasyLift lug system, EasyFloor is also a cost-effective mezzanine floor frame. In spite of its lightweight design, it has the performance to support multiple tonnes of weight. The Modular Division also manufactures ceiling and wall frames.

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